Controls Engineer III
Company: Progressive Machine & Design
Location: Victor
Posted on: April 1, 2026
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Job Description:
JOB SUMMARY The Controls Engineer III is responsible for
controls hardware design, programming, debug, and site-installation
of turnkey custom automation equipment. ESSENTIAL FUNCTIONS Work
independently on larger or high complexity projects and/or multiple
smaller projects. Occasional training of new and/or less senior
engineers. Set technical direction for other engineers on portions
of larger or more complex projects. Peer Review of other engineers’
work for accuracy and thoroughness. Review customer requirements,
PMD proposal, PMD cost estimate, and Federal, State, & Local
requirements. Attend Mechanical Design Reviews to understand
machine functionality, suggest concepts & componentry to meet
controls & safety requirements, and subsequently incorporate
associated Controls Hardware design elements into the Controls
Hardware design. Translate device list provided by Mechanical
Engineering into Controls Hardware design elements. Utilize AutoCad
Electrical for drafting. Use provided symbols & circuits. Develop
new symbols & circuits as necessary. Controls Hardware Design AC
Power schematics DC Power schematics Safety schematics
Servo/Stepper schematics Industrial Network schematics Device
schematics Testers, Transducers, Laser Markers, Welders, Robots,
etc. I/O schematics Control Enclosure layouts Control Panel layouts
Fluid Power Supply schematics Fluid Power Control schematics Bill
of Materials Interact with Controls Build personnel to answer
questions. Assist Controls Build Technicians, Controls Software
Engineers, and Controls Engineers with electrical and fluid power
debug. Update design as required throughout the project life cycle.
Use provided standard code and device drivers, or use end-customer
provided code and/or formats to create custom control & HMI
programs. Create custom device driver code. Using control
schematics, enter I/O into controller programs. Using timing chart
provided by Mechanical Engineering, program intended sequences into
controller programs. Download completed programs. Commission
control hardware. Debug control hardware for out-of-box failures,
intended design, and correct wiring/plumbing. Debug control
software, including all intended sequences, modes of operation,
special functions, fault detection, fault recovery, tooling return,
and interface. Participate in Factory Acceptance Test at PMD.
Participate in Site Acceptance Test at end-customer’s facility.
OTHER DUTIES Maintain a clean and orderly work area. Observe safety
procedures. Any other task assigned by management within scope of
position, federal and state regulations. Requirements EDUCATION BS
in EE, EET, Mechatronics, related engineering field; or
demonstrated equivalent experience. EXPERIENCE (10 years) with 4 or
more of the following Hardware Design skills: AutoCad Electrical
NFP79, UL508a, CE, CSA standards Power calculations (AC 3phase, AC
1phase, DC 5-90V, Transformers) Enclosure Heat calculations SCCR
calculations Fluid Power flow calculations SISTEMA safety
calculations and 3 or more of the following Programming skills: PLC
Programming (Rockwell, Siemens, and/or Omron) HMI Programming
(Rockwell, Siemens, and/or Omron) Robot Programming (Fanuc, ABB,
Epson, Staubli, and/or Kuka) Vision Systems (Cognex, Keyence,
Matrox, and/or Teledyne Dalsa) Industrial Protocols (Ethernet/IP,
ProfiNet, EtherCat, and/or IOLink) KNOWLEDGE, SKILLS & ABILITIES
Effective verbal and written communication. Ability to read,
analyze, and interpret general technical procedures. Ability to
work in decimal, octal hexadecimal, and binary numbering systems.
Ability to apply concepts of basic algebra and geometry and to
calculate scaling factors, proportions, percentages, rates, and
ratios. Ability to solve practical problems and deal with a variety
of concrete variables in situations where only limited
standardization exists. Organized Detail oriented Ability to work
independently, collaborate on a team, or direct others Ability to
take direction Creative/Innovative Time management skills PHYSICAL
DEMANDS & WORK ENVIRONMENT The physical demands described here are
representative of those that must be met by an employee to
successfully perform the essential functions of this job.
Reasonable accommodations may be made to enable individuals with
disabilities to perform the essential functions. Regularly required
to sit; use hands to handle or feel; reach with hands and arms;
talk or hear; and smell. Occasionally required to stand, walk,
push, pull, lift, stoop, kneel, crouch and crawl. Specific vision
abilities include close vision, distance vision, color vision,
peripheral vision, depth perception, and ability to adjust focus.
Work environment is primarily performed indoors; partially around
moving mechanical parts at a moderate noise level. Wear safety
equipment, including proper PPE. Salary Description $115,000 -
$140,000
Keywords: Progressive Machine & Design, Buffalo , Controls Engineer III, Engineering , Victor, New York